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| how to repair laptop power
cords
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Your laptop goes dead and you don't understand why because it's
plugged in.
The very first thing you should look for is status LEDs. The
transformer
brick or power adapter usually has a status led on it to show that
it's plugged
into a good outlet and is functioning. If the laptop power adapter
LED is
not lit and the cord is firmly seated in both the transformer and
the wall
outlet, then the AC adapter is probably bad. But
troubleshooting
most power problems takes a little
more effort. Fortunately, it's also common for the failure to be
the power
cord itself, as I've noted with some Toshiba models. Many HP and
Compaq models
use "L" connectors which are less prone to failure, and Sony and
Dell cords
seem more robust as well, but it's always a possibility. It seems
to me I've
seen "L" connectors on IBM Thinkpads as well.
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If the status LEDs on the laptop blink when you wiggle the power
cord or
if they can be kept on if you position the cord just right, the
failure is
either the power cord or the power connector inside the laptop. Of
the two,
you want the problem to be the power cord because it's much easier
to fix.
A power cord can look perfectly good (see above) but be broken
inside, normally
as result of letting it dangle off the back of the laptop when you
work on
your lap. The length of cable running from the power adapter to the
laptop
is shielded coaxial cable, with the inner conductor attached to the
inner
part of the barrel connector and the outer part serving as ground.
The actual
AC power cord is often detachable from the power adapter and is
unlikely
to fail as long as it's seated. If you have no technician skills,
you can
buy a
replacement adapter from Amazon for a decent price.
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Many power cords also include a large choke, probably a ferrite,
which I
assume is to prevent RF interference generated by the laptop from
leaking
back onto the cord and turning the length between the laptop and
the power
adapter into an antenna. Frankly, I just cut them off on a repair
if they
are close too the barrel connector. It's nice to have a reasonable
wire stripper
so you can strip the coax in one shot rather than worrying away the
sheathing
with a cheap tool. You want to take about an inch of the outer
sheath off
and then twist the braid shield together. Some techs like to
preload the
braid with solder before tacking it to the power connector, but if
there's
a tab you can wrap it around first it's not really necessary.
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I prefer to buy new connectors than to try to reuse the original
for several
reasons. First, the original laptop power adapter will have a
molded casing
on the connector, and the only way to get it off is to hack away a
little
at a time with a razor. I've done it and effected a repair when I
was traveling
and had no other choice, but the braided conductor on my Toshiba
notebook
was soldered directly to the outside of the barrel rather than
having its
own solder point, like a replacement connector. It's also very
difficult
to solder factory connectors without melting the insulator unless
you have
a hot, fine tip iron. I get my replacement connectors at Radio
Shack for
a buck or so, bring the original for sizing. The inside and outside
diameter
have to be an exact match, so you might even want to bring your
notebook
to the store with you.
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If you are working with the cord length still attached to the power
adapter
(transformer), make sure you slide the shell for the new connector
onto the
cord and faced the right way before you solder on the connector.
Otherwise,
you'll be faced with doing it all over or just taping the heck out
of the
connector. The length of the barrel connector that fits into the
laptop body
is somewhat flexible, too long can work, to short and you may be
able to
back-off a little on the connector shell. To the left, you can see
the inner
(yellow) of the laptop power cord soldered to the center tab of the
barrel
conector, and the braid soldered to the outer tab. If you have a
heatshrink
gun and tubing you can make a much neater job of it than I'm doing
here:-)
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Obviously, you don't want the two tabs to touch or it just shorts
out, so
you can work a little tape around one of the tabs if you are
paranoid, but
leave room to get the shell on. The shell is actually threaded, as
is the
connector, so they usually hold together pretty good. Since this
particular
failure gave me so much grief the first time it happened, I always
travel
with a spare replacement end for my laptop power cord. While my
first replacement
is still holding up, should it fail, I can just undo the splice and
tape
the replacement end on in a matter of minutes. It's unfortunate
that so many
people buy a new laptop power adapter or even crack their laptop
open and
start fooling with the inside receptacle when the problem is just
the connector
on the power cord.
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